Not just the individual wrestlers, but most wrestling teams also get confused when it comes to customizing their wrestling gear. They get stuck with custom sublimation wrestling apparel vs. screen printing, and can’t find which one is the better option. At first glance, both methods seem like great options. But don’t forget choosing the wrong printing technique can result in faded designs or prints that peel off after just a few matches.

Before deciding on one, do you understand the main difference between these two techniques? Do you know how each method works, what are the plus points, and where both lack? No? Don’t worry, we are going to discuss all this in today’s content. At the end of the article, you’ll find the best option. So let’s begin!

What is Sublimation Printing?

Sublimation is a high-tech process in which heat transforms ink into gas embedding it directly into the fibers of the fabric. Here it’s important to know that in sublimation printing, the ink becomes part of the material rather than sitting on the surface. The result? An ultra-lightweight and flexible design that doesn’t fade, crack, or peel. 

Here are a few more details about custom sublimation wrestling apparel,

• Colors bond with the fabric itself so the designs get long-lasting vibrancy.
• Best used on polyester fabrics.
• Sublimation printing allows for intricate, full-color designs with zero texture or added weight.

What is Screen Printing?

Screen printing is an older technique that involves pressing ink through a stencil onto the fabric’s surface. Know that in this technique, the ink makes a layer by staying on top of the fabric. Thus it creates a slightly raised texture. 

Here are a few more details:

• The design sits on top of the fabric and it begins to crack, peel, and fade over time. 
• It works well for basic designs with fewer colors but when it comes to complex patterns, this technique struggles to provide good results.
• The inked areas make uniforms feel heavier and less breathable.

Design Freedom & Customization

Sublimation: Unlimited Creativity

If you or your team prefers bold and intricate designs, custom sublimation wrestling apparel is the clear winner. No matter if you want creative team logos, player names or numbers, or any specific color gradient, sublimation printing allows for complete creative freedom. 

The best part? As you know the ink is infused into the fabric, so there are no restrictions on logo placement, shading, or layering. 

Are you thinking of trying this but not sure if this technique is suitable for individual customization or not in terms of cost? You can get individual customization at no extra cost. You heard it right! So each wrestler can now have their own unique name, number, and design elements without any difficulty.

Screen Printing: Simplicity with Limits

Screen printing is the best option for basic designs with minimal colors. If you add extra colors, it will increase the cost. Not only this, but the complex graphics may also not translate properly on the fabric. If you need just a logo on the chest, you should opt for screen printing. 

However, if you or your team demands a fully personalized and professional look, screen printing can’t give you the desired results. That’s because custom sublimation wrestling apparel offers far more flexibility than screen printing.

Durability & Performance in Wrestling Matches

Sublimated Gear: Built to Last

In custom sublimation wrestling apparel, the design is part of the fabric. So it won’t go wrong to say that sublimated designs are permanent. That’s why they won’t crack, peel, or fade over time. Above all, the ink moves naturally with the material rather than cracking on stretchers.

Screen Printing: Prone to Wear and Tear

Screen-printed uniforms may look sharp at first, but the design starts to break down. You’ll see the design cracking and logos peeling off just after a few washes, especially in high-stress areas like shoulders and chest.

Comfort & Breathability

Sublimation: Lightweight & Sweat-Wicking

In custom sublimation wrestling apparel, the ink is part of the fabric. Thus there are no extra layers. That’s why the sublimated gear remains lightweight and breathable. So, you’ll stay cool and comfortable.

Screen Printing: Heavier & Less Breathable

Screen-printed designs, on the other hand, feel thick, stiff, and heavy on the skin. So, it’s less flexible and more restrictive. Moreover, the ink traps heat and sweat under the material. All this can lead to discomfort.

Cost: Initial Investment vs. Long-Term Value

Upfront Costs

Sublimation demands specialized digital printers. That’s why sublimation printing is more expensive upfront than screen printing. But don’t forget these designs last for a long time, so you and your team won’t need frequent replacements. This is how you save money in the long run.

Screen printing, on the other hand, has lower initial costs. The low cost usually makes it appealing for small budgets or one-time events. Wait, the prints in screen printing degrade over time, so you’ll have to replace wrestling apparel more frequently. The result? Undoubtedly, higher long-term costs!

Bulk Order Pricing

For bulk orders of simple designs, screen printing can be cost-effective. But for teams that need fully custom uniforms with unique details, sublimation is the more economical choice in the long run.

Turnaround Time & Production Efficiency

Sublimation: Slightly Longer, But Worth It

Sublimation printing is a digital process. It requires careful design setup. Thus, sublimation demands some time to process. However, the flawless quality and durability will make it worth it.

Screen Printing: Faster for Simple Designs

As screen printing doesn’t need any digital preparation, it can prepare large orders faster than sublimation printing. But if you need any specific customization, the usage of multiple stencil setups can slow down the process. 

Which One Should You Choose?

• For professional teams & long-term investment: Sublimation is the clear winner due to its durability, comfort, and customization freedom.
• For budget-conscious teams needing simple designs: Screen printing may work for short-term use, but the lower quality and fading issues should be considered.
• For schools & organizations that replace gear frequently: Sublimation provides better long-term savings.
• For one-time events or temporary use: Screen printing is a reasonable option.

Final Thoughts

When deciding between sublimation and screen printing, you have to first check your budget, long-term goals, and performance. If you want to get long-lasting, high-quality, and fully customized wrestling apparel, go for custom sublimation wrestling apparel. On the other hand, if you want a cheaper option and can compromise on quality, screen printing would be a good option for you. 

Looking for top-tier custom sublimation wrestling apparel? Get in touch with Sports Apparel today and you’ll be amazed with the highest quality they are providing to their customers. 

FAQs

• Is screen printing better than sublimation?

Screen printing is better for simple designs on cotton fabrics. But if you want durable, full-color, and flexible wrestling apparel that won’t fade or crack, sublimation is always a superior option. 

• Which lasts longer, screen printing or sublimation?

Sublimation printing lasts longer because the ink bonds with the fabric. On the other hand, screen printing sits on the surface so it can crack or peel over time.

• What are the disadvantages of sublimation printing?

Sublimation only works on polyester, is not suitable for dark fabrics, costs more for small orders, and takes longer to produce than other printing techniques.